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How Circular Puzzles Are Made

Smart. Sustainable. Stunning.

Every CircZle is more than a puzzle—it’s a feat of design engineering. Built for the planet and your brain, each one reflects a deep commitment to quality, precision, and sensory satisfaction.

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Made Using Upcycled Sawdust

This isn’t cardboard. It’s better.

We use a custom blend of upcycled sawdust and eco-resin, pressed under extreme pressure to create:

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Stronger, thicker, more durable pieces

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A smooth, matte finish that feels good in your hands

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A lightweight yet rugged build that’s ready for dozens of replays

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Why It Matters

Prevents wood waste and supports reforestation efforts

​​Reduces demand for paper and deforestation-heavy cardboard

Built to last and perfect for gifting—a reusable, shareable joy

How does it feel? Thick. Satisfying. Clean. Just like a puzzle should.

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Cut with Laser Precision

Every CircZle piece is shaped with high-tech laser cutting for a level of detail you can feel:

Millimeter-level accuracy on every edge and angle

Hexagonal interlocks that slide in with an audible, satisfying click

Pieces that just fit. No wiggle. No guesswork. No tolerance for mediocre.

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Vaporized Ink Technology

Our designs aren’t just printed—they’re fused.

With vaporized ink technology, heat turns ink into vapor that embeds directly into the puzzle surface. The result?

Ultra-vibrant, sharp imagery

Long-lasting colors that won’t fade, flake, or peel—ever

A museum-grade finish that feels rich and permanent

Prints That Never Peel

Unlike traditional cardboard, CircZle won’t degrade over time. Even after dozens of solves, your puzzle looks brand new.

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Frame-Worthy Finish

Use the CogZart Puzzle Saver to turn your finished puzzle into a wall-ready masterpiece. It’s not just a hobby—it’s a collectible.

CircZle is Engineered

Behind every smooth-fitting hexagonal piece is a unique fusion of science, art and technology:

Feel the Difference. Try a CircZle.

Ready to experience the future of puzzling?

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